BENTLY 3500/25 149369-01 Enhanced Keyphasor Module
Overview
The 3500/25 Enhanced Keyphasor® Module is a dual-channel, half-height module designed to generate precise Keyphasor® reference signals for machinery monitoring and protection systems within the Bently Nevada 3500 series.
It receives analog inputs from proximity probes or magnetic pickups and converts them into digital Keyphasor® signals, enabling accurate measurement of shaft rotational position, phase, and speed — essential for vibration analysis, phase tracking, and rotor diagnostics.
Electrical Parameters
| Parameter | Specification |
|---|---|
| Working Voltage | 24 VDC nominal |
| Power Consumption | Approx. 3.2 W (low power design) |
| Input Signal Source | Proximity probes or magnetic pickups |
| Input Signal Range | Non-isolated I/O: –0.8 V to –21.0 V Isolated I/O: +5 V to –11 V |
| Sensor Requirements | Passive electromagnetic sensors require shaft speeds ≥ 200 rpm (3.3 Hz) |
| Output Signal | Digital Keyphasor® signal indicating shaft key mark alignment with sensor; supports multiple output formats for 3500 rack communication |
| Signal Processing | – Automatic threshold: 2 V peak-to-peak minimum, 120 rpm (2 Hz) minimum frequency – Manual threshold: User-selectable for inputs > 0.017 Hz (0–20 VDC range), minimum 500 mV peak-to-peak amplitude, 0.2–2.5 V lag, user adjustable |
| Ethernet Communication | Supports 10/100 Mbps Ethernet via embedded switch for network expansion without external hardware |
Key Features
Dual-Channel Design:
Two independent channels enable simultaneous signal acquisition from multiple sensors, improving redundancy, accuracy, and signal processing efficiency.
Precise Keyphasor® Signal Processing:
Converts analog input signals into digital reference pulses to ensure accurate phase and rotational position data for machinery protection and diagnostics.
Scalable System Integration:
The 3500 system can accept up to four Keyphasor® inputs in a standard configuration and up to eight inputs in paired setups, accommodating complex or redundant monitoring requirements.
Backward Compatibility:
The enhanced module fully replaces the legacy PWA 125792-01 Keyphasor® module, maintaining the same form, fit, and function for easy retrofit into existing 3500 systems.
Embedded Switch Technology:
Integrated Ethernet switch supports 10/100 Mbps communication, allowing direct connection to downstream devices without external network switches.
Advanced Diagnostics and Troubleshooting:
A built-in network server enables users to access configuration settings, operational status, and diagnostic data through a standard web browser, providing tools for network performance monitoring and fault analysis.
Environmental Specifications
| Parameter | Specification |
|---|---|
| Operating Temperature | –20°C to +80°C |
| Storage Temperature | –40°C to +85°C |
| Relative Humidity | 5% to 95%, non-condensing |
| Environmental Resistance | Designed for stable operation under harsh industrial and field conditions |
Applications
The 3500/25 Enhanced Keyphasor® Module is widely used in rotating machinery monitoring for industries such as power generation, oil and gas, petrochemical, and heavy manufacturing.
Common use cases include:
Shaft phase reference for vibration and balancing analysis
Turbine, compressor, and generator monitoring
Start-up and coast-down data collection
Condition-based maintenance and fault diagnostics
BENTLY 3500/25 149369-01 Enhanced Keyphasor Module

Our products are widely used in CNC mechanical metallurgy, petroleum and natural gas, and petrochemical industries,
Chemical industry, paper and printing, textile printing and dyeing, machinery, electronic manufacturing, automobile manufacturing,
Plastic machinery, electricity, water conservancy, water treatment/environmental protection, municipal engineering, boiler heating, energy, power transmission and distribution.
The quoted price is not the actual price. Please contact the shopkeeper before placing the order to confirm the price and delivery time!!!

Contact information:+86 15359213550
1. A-B Rockwell
2. FOXBORO
3. TRNEX
4. OVATION Westinghouse
5. SCHNEIDER
6. GE FANUC Fanuc
7. SIEMENS
8. REXROTH INDRAMA
9. ABB
10. HONEYWELL
11. BENTLY NEVADA
12. YOKOGAWA Yokogawa
13. ICS TRIPLEX
14. BACHMANN
15. Emerson
16. EPRO
17. HIMA Black Horse and other imported industrial components!
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contact information:
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